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Cristek Interconnects, Inc Testing Operator in North Billerica, Massachusetts
Working as part of the Quality Assurance team, the Testing Operator will play a key role to ensure that cable and harness assemblies meet quality standards, industry regulations, customer specifications, IPC-620, J-STD and Cristek Best Practices. This role is responsible for testing, and ensuring the quality and functionality of electrical cable and wire harness assemblies used in the aerospace industry. The Testing Operator will collaborate with the other members of the Quality team, as well as the Production, Sales and Engineering teams to maintain product integrity and improve processes. The ability to perform effectively in a manufacturing environment while meeting delivery schedules and customer requirements is critical to this position. Responsibilities include but are not limited to: Read and comprehend, in English, the customer Drawings, Parts List, Wire List, Processes, Specifications, and assembly Routers for step-by-step instructions on how the cable assembly was built, in order to prepare for testing. Testing: Conduct electrical and functional tests on cables and wire harness assemblies using automated and manual test equipment. Quality Control: Verify product integrity by identifying defects such as open circuits, short circuits, miswires, and continuity issues. Troubleshooting: Collaborate with MRB team to diagnose and resolve faults, following technical schematics, wiring diagrams, and testing procedures. Equipment Operation: Identify and open test programs on Nexeya MPT and MK Systems test machines, and collect test fixtures to be connected to the cable and harness assembly. Connect test fixture to equipment and run existing test programs. o Use continuity testers, Fluke meters, multimeters, hi-pot testers, TDR, ESS chambers, and other electrical test devices based on customer drawing requirements. o Ensure correct voltage is programmed prior to testing. Documentation: Maintain accurate test reports, log results, and communicate findings to Supervisor. Compliance: Ensure adherence to industry standards (e.g., IPC/WHMA-A-620) and customer requirements. Collaboration: Work closely with Production, Sales and Engineering, and Quality Control personnel to enhance product quality and resolve issues. WORK EXPERIENCE REQUIREMENTS Minimum 2 years experience in cable and wire harness testing and manufacturing. Familiarity with electrical testing equipment and troubleshooting techniques. Strong attention to detail and problem-solving skills. EDUCATION REQUIREMENTS High school diploma or equivalent (technical certifications in testing or IPC standards are a plus). J-STD Certification is required IPC/WHMA-A-620 Certification is required REQUIRED SKILLS/WORKING CONDITIONS This position requires use of information or access to hardware which is subject to the International Traffic in Arms Regulations (ITAR). All applicants must be U.S. persons within the meaning of ITAR. ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. \'Green Card Holder\'), Political Asylee, or Refugee. Must be fluent in reading, writing and speaking/understanding English. Must be able to pass Visual Acuity requirements (color, depth perception and field of vision). Must be able to work under a microscope for inspection purposes. Must be able to pass Manual Dexterity requirements (handling small parts effectively) Must be able to use and understand how to read measuring devices (ruler, tape measure, caliper, etc.). Strong understanding of IPC/WHMA-A-620 and J-STD standards for wire harness assembly. Must possess sufficient hand and upper body strength and gross motor skills to route cable bundles of various sizes, lengths and weights (cable assemblies regularly weigh more than 5 lbs. and some exceed several hundred lbs. and need to be moved around on large wooden spools). 9/80 work schedule